High Power Lifepo4 Forklift Charger 100A 0.99 PF 3.5 THD Output 18V 29.2V

Industrial Grade Charging Solution
This high frequency battery charger is engineered for 24V and 48V LiFePO4 forklift batteries requiring 100A charging current. It accepts three phase AC input from 304V to 456V, making it compatible with industrial power systems worldwide. The charger uses advanced switching technology to achieve 0.99 power factor and only 3.5 percent total harmonic distortion, reducing electrical noise and improving efficiency.

Flexible Output Adjustment
Output voltage range is 18V to 29.2V, suitable for 24V lithium iron phosphate packs (8 series cells). Output current is adjustable from 1A to 100A with ±1 percent accuracy. This allows a single charger to handle different battery capacities a low 20A for small 50Ah packs or full 100A for 300Ah to 600Ah forklift batteries. The steady current accuracy is 0.8 and voltage ripple is under ±1 percent.

Robust Protection Suite
The charger guards against seven common fault conditions. Overvoltage protection stops output if voltage exceeds safe limits. Overcurrent protection limits output current. Overpower protection prevents excessive wattage. Overheating protection uses internal temperature sensing to reduce power or shut down. Undervoltage prevents operation with insufficient input. Short circuit protection responds instantly. Reverse connection protection prevents damage from incorrect battery polarity.

CAN Communication for Smart Charging
Built in CAN bus allows the charger to talk directly with the battery BMS. The charger receives battery voltage, temperature, and state of charge data, then automatically adjusts its output profile. This protects the battery from overcharging and extends cycle life. For fleets without CAN enabled batteries, the charger can operate in standalone constant current constant voltage mode.

Output Connector Options
The output connector is rated at 160A and 150V. Standard options include REMA (common for European forklifts), Anderson (widely used in North America and Asia), or custom connectors per customer drawing. Specify the required connector when ordering.

Designed for Heavy Duty Environments
Weight is 40kg and dimensions are 600 by 400 by 650 millimeters. The chassis is built for floor mounting in charging bays or industrial cabinets. Input is three phase three wire plus PE. Input inrush current is limited to 10A maximum, preventing tripping of facility breakers when multiple chargers start simultaneously.

Applications
This charger is ideal for 24V LiFePO4 batteries used in counterbalance forklifts, reach trucks, pallet jacks, AGVs, electric tugs, and floor scrubbers. It works for single shift or multi shift operations where fast reliable charging is essential. The wide input voltage range (304V to 456V) accommodates voltage fluctuations common in industrial settings.

High Efficiency Saves Energy
With 0.99 power factor and high conversion efficiency, the charger wastes very little energy as heat. Over a year of daily charging, this can save hundreds of kilowatt hours compared to older ferroresonant chargers. Low harmonic distortion (3.5 percent THD) means the charger does not interfere with other sensitive equipment on the same power line.