24V 400Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Pallet Jack Electric Tug

Product Overview

This 24V 400Ah LiFePO4 lithium battery is purpose-built for pallet jacks, electric tugs and walkie stackers, offering an outstanding 5000 charge cycles at 80% DOD - more than three times the cycle life of conventional lead-acid batteries. The high energy density LFP cells provide stable power output throughout the discharge curve, ensuring consistent lifting and travel performance from first charge to last.

With a compact footprint matching standard 24V battery compartments, this battery is a true drop-in upgrade. It eliminates daily water refilling, acid fume emissions and equalization charging, cutting maintenance labor and consumable costs dramatically.

Core Selling Point: 5000 Cycle Life

Cycle life determines how often you replace the battery - and therefore the true cost per operating hour. Our 24V 400Ah pack delivers 5000 cycles at 80% DOD, verified by accelerated cycle testing per IEC 62660-1. In typical single-shift pallet jack operation, this equals more than 10 years of service.

• 5000 cycles @ 80% DOD: 3x longer than lead-acid
• Deep cycle capable: 100% DOD supported without cell damage
• Stable voltage plateau: no power fade during discharge
• Low self-discharge: less than 3% per month
• No memory effect: top-up charging anytime is safe

Discharge Characteristics

The flat discharge curve of LiFePO4 cells keeps the pallet jack at full travel speed and lifting power for over 95% of the discharge cycle, eliminating the sluggish performance operators experience with lead-acid batteries near the end of a shift.

Charging Parameters

Lithium vs Lead-Acid Comparison

Technical Specifications

Dimension Options (Reference)

Smart BMS Protection

The integrated BMS provides overcharge, over-discharge, overcurrent, short circuit and over-temperature protection, plus automatic cell balancing to maximize usable capacity. LED status indicators and optional Bluetooth monitoring give operators instant visibility of SOC (state of charge) and battery health.

Applications

Ideal for pallet jacks, electric tugs, walkie stackers, order pickers and small AGVs in warehouses, supermarkets, airports, factories and distribution centers. The lightweight design also makes manual handling and battery swapping easier for operators.

• Electric pallet jacks (walkie and rider type)
• Electric tugs and tow tractors
• Walkie stackers and low-level order pickers
• Small AGV and AMR platforms
• Retail and supermarket backroom equipment

Quality Assurance & Certifications

• ISO 9001:2015 certified production line
• Cell level: UN38.3, UL1642, IEC62133 certified
• Pack level: CE, RoHS compliant
• 100% aging tested, 3-year warranty

Packaging & Shipping

Customization Options

• Capacity from 100Ah to 600Ah available
• Connector options: Anderson, REMA, custom
• OEM / ODM services with private label support
• Optional heating pad for cold storage applications
• BMS communication protocol matching major brands

Frequently Asked Questions

Q1: Will this battery fit my pallet jack?
A: The FL-24V400Ah matches standard 24V pallet jack compartments. Send us your battery compartment dimensions and we will confirm fitment within 24 hours.

Q2: Can I use my existing charger?
A: Only if it is a LiFePO4-specific 24V charger. Using a lead-acid charger will damage the battery. We offer compatible chargers as options.

Q3: How long does it run per charge?
A: A 400Ah pack typically supports 8-10 hours of continuous pallet jack operation, or an entire multi-shift day with opportunity charging during breaks.

Q4: What is the warranty?
A: 3-year comprehensive warranty covering manufacturing defects and premature capacity loss below 80% of rated capacity.

Contact us today for a quotation and technical consultation for your pallet jack fleet.