48V 300Ah LiFePO4 Forklift Lithium Battery 5000 Cycle Life Reach Truck Compact

Product Overview

This compact 48V 300Ah LiFePO4 lithium battery is designed for reach trucks and narrow aisle forklifts, delivering 5000 charge cycles at 80% DOD in a drop-in footprint that matches standard lead-acid dimensions. Fleet electrification becomes simple: remove the old battery, install the lithium pack, and start saving from day one.

The compact and lightweight design improves truck energy efficiency, extends runtime per charge, and reduces strain on the forklift's lifting system. High-rate discharge capability ensures responsive lifting even with heavy pallet loads at high stacking heights.

Core Selling Point: 5000 Cycle Life in a Compact Drop-in Design

Reach trucks operate in continuous high-intensity cycles, making battery longevity critical. This 48V 300Ah pack achieves 5000 cycles at 80% DOD - three times the life of lead-acid - while occupying the same compartment footprint. Multi-shift operations benefit from opportunity charging between shifts.

• 5000 cycles @ 80% DOD: 10+ years of service life
• Compact drop-in design: fits standard lead-acid compartments
• Multi-shift opportunity charging: eliminates battery change-out
• Stable high-rate discharge: for continuous lifting operations
• Zero maintenance: cuts labor and consumable costs

Discharge Characteristics

High-rate discharge stability keeps reach truck lifting responsive at maximum stacking heights, where hydraulic demand peaks. Operators benefit from smooth, predictable performance throughout the entire shift.

Charging Parameters

Lithium vs Lead-Acid Comparison

Technical Specifications

Dimension Options (Reference)

Smart BMS Protection

The intelligent BMS delivers comprehensive protection: overcharge, over-discharge, overcurrent, short circuit and over-temperature, with automatic cell balancing. CAN bus communication provides real-time battery status to the truck display, and optional Bluetooth / 4G modules enable remote monitoring of SOC, SOH and alarms.

Applications

Perfect for reach trucks, narrow aisle forklifts, order pickers and very narrow aisle (VNA) trucks in high-bay warehouses, distribution centers, cold storage and e-commerce fulfillment centers where space efficiency and uptime are paramount.

• Reach trucks (1.5-2.5 ton class)
• Narrow aisle and VNA forklifts
• Order pickers and man-up trucks
• E-commerce fulfillment centers
• Cold storage and freezer warehouses

Quality Assurance & Certifications

• ISO 9001:2015 certified factory
• Cell level: UN38.3, UL1642, IEC62133
• Pack level: CE, RoHS compliant
• 100% aging tested, 3-year warranty

Packaging & Shipping

Customization Options

• Capacity from 200Ah to 500Ah available
• Connector: Anderson, REMA, custom per drawing
• BMS protocol matched to reach truck brand
• OEM / ODM service with private label
• Optional Bluetooth / 4G monitoring module

Frequently Asked Questions

Q1: Does the compact design sacrifice capacity?
A: No. LiFePO4 cells have 2-3 times the energy density of lead-acid, so the 300Ah pack delivers equivalent or greater usable energy in a smaller, lighter footprint.

Q2: Can I charge during breaks without reducing battery life?
A: Yes. The battery is designed for opportunity charging. Partial charges do not harm LiFePO4 cells and the BMS manages every charge cycle optimally.

Q3: Is it safe for food and pharma warehouses?
A: Absolutely. The sealed IP54 pack produces no acid fumes, no hydrogen gas and no spills, meeting strict hygiene and safety requirements.

Q4: What is the delivery lead time?
A: Standard models ship within 15-25 days after deposit. Custom configurations may require 30-40 days depending on specification.

Contact us today for a quotation and technical consultation for your reach truck fleet.